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 stage6 crank swap!! 
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Joined: Mon Sep 22, 2008 10:45 pm
Posts: 4788
Location: Beautiful Denver Colorado
Post Re: stage6 crank swap!!
Please post your pictures as attachments so we can see the blown up view. That will make this write up that much more helpful for future members.

Thank you for your cool updates!

Hya

_________________
Current Configuration:
1. ATHENA HYPER RACE 70cc (Part Number: 081000-081000/1) (Yes it's fast)
1.1 Polini Sport 70cc P1660076 SOLD
2. Stage 6 Full Circle Racing Crank
3. NGK BR7HS
4. Malossi Over-Range Race Transmission 29.7grams (malossi rollers)
5. Malossi Yellow Torque Spring
6. Malossi Delta Clutch
7. Malossi Wing-Bell Clutch Bell
8. Malossi Sport Clutch Springs for Delta/Fly (Currently running white)
9. Malossi Up-Gears
10. Polini Airbox (This is the most pimpin part I have on my scoot!)
11. Pirelli SL26/Michelin Bopper combo
12. Hyazuma Special Throttle Cable (This one is B2TB!)
13. Arreche 19mm Carburetor
14. Arreche Manual Choke
15. Laser XPRO Expansion Chamber Exhaust (Low tone = Happy Nieghbors)
16. Nuova Ray High Performance Scooter Ignition (Prog. rev limiter and detune switch)

Touch my parts again and I'll cut you up into tiny pieces and make a salad!


Sun Jul 26, 2009 12:02 am
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Joined: Mon Sep 22, 2008 10:45 pm
Posts: 4788
Location: Beautiful Denver Colorado
Post Re: stage6 crank swap!!
Hows the install coming along?

Hyazuma

_________________
Current Configuration:
1. ATHENA HYPER RACE 70cc (Part Number: 081000-081000/1) (Yes it's fast)
1.1 Polini Sport 70cc P1660076 SOLD
2. Stage 6 Full Circle Racing Crank
3. NGK BR7HS
4. Malossi Over-Range Race Transmission 29.7grams (malossi rollers)
5. Malossi Yellow Torque Spring
6. Malossi Delta Clutch
7. Malossi Wing-Bell Clutch Bell
8. Malossi Sport Clutch Springs for Delta/Fly (Currently running white)
9. Malossi Up-Gears
10. Polini Airbox (This is the most pimpin part I have on my scoot!)
11. Pirelli SL26/Michelin Bopper combo
12. Hyazuma Special Throttle Cable (This one is B2TB!)
13. Arreche 19mm Carburetor
14. Arreche Manual Choke
15. Laser XPRO Expansion Chamber Exhaust (Low tone = Happy Nieghbors)
16. Nuova Ray High Performance Scooter Ignition (Prog. rev limiter and detune switch)

Touch my parts again and I'll cut you up into tiny pieces and make a salad!


Mon Jul 27, 2009 12:49 pm
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Joined: Thu Apr 19, 2007 3:04 pm
Posts: 736
Location: La Mirada So. Cali
scooters and mods: *2002 yamaha vino classic*
Post Re: stage6 crank swap!!
waiting for my bearing to arrive on my door steps. I ordered the malossi bearing from provoscooter on friday. Everyone else had them on backorder. So far the case's are painted flat black along with the transmission case cover. I really want to get my scooter up and running already so i can start tuning. And clean her up and wax the paint. Get my baby looking pimp so i can go on some night rides with some rucksters.

_________________
c-kell wrote:
''The Thrilla Of The Villa""
2002 Yamaha Vino Classic S
Engine mods:
Motoforce Evo crank Stage 6 Streetrace kit Dellorto 17.5 man choke
Polini carbon fiber reeds. Gianelli shot exhaust
CVT mods:
Polini Variator. Hebo Driveface. Malossi Winged Clutch Bell. Stage 6 clutch springs
Suspension:
RDR Nitrogen Filled Shock (rear)
Frame:
Home fabricated 6" stretch 2" lower
ZF member #14


Mon Jul 27, 2009 6:12 pm
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Joined: Thu Apr 19, 2007 3:04 pm
Posts: 736
Location: La Mirada So. Cali
scooters and mods: *2002 yamaha vino classic*
Post Re: stage6 crank swap!!
:( :mad: :mad: o where o where can my bearings be. Ordered my bearings last friday and still hasn't been shipped out.............. . . . . . . . . . . . . . Provo im gettin a little po'd now. . . . . . . . .

_________________
c-kell wrote:
''The Thrilla Of The Villa""
2002 Yamaha Vino Classic S
Engine mods:
Motoforce Evo crank Stage 6 Streetrace kit Dellorto 17.5 man choke
Polini carbon fiber reeds. Gianelli shot exhaust
CVT mods:
Polini Variator. Hebo Driveface. Malossi Winged Clutch Bell. Stage 6 clutch springs
Suspension:
RDR Nitrogen Filled Shock (rear)
Frame:
Home fabricated 6" stretch 2" lower
ZF member #14


Fri Jul 31, 2009 10:35 pm
Profile
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Silver Member
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Joined: Thu Apr 19, 2007 3:04 pm
Posts: 736
Location: La Mirada So. Cali
scooters and mods: *2002 yamaha vino classic*
Post Re: stage6 crank swap!!
hey hey. I finally got all my parts and i need to know how do the bearings go in the case. Does the open side me the bearing face the crank or does it face away the crank?

_________________
c-kell wrote:
''The Thrilla Of The Villa""
2002 Yamaha Vino Classic S
Engine mods:
Motoforce Evo crank Stage 6 Streetrace kit Dellorto 17.5 man choke
Polini carbon fiber reeds. Gianelli shot exhaust
CVT mods:
Polini Variator. Hebo Driveface. Malossi Winged Clutch Bell. Stage 6 clutch springs
Suspension:
RDR Nitrogen Filled Shock (rear)
Frame:
Home fabricated 6" stretch 2" lower
ZF member #14


Tue Aug 04, 2009 9:42 am
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Joined: Mon Sep 22, 2008 10:45 pm
Posts: 4788
Location: Beautiful Denver Colorado
Post Re: stage6 crank swap!!
Post up some pictures! The side with eposed bearings goes to the inside if you have those bearings.

-H-

_________________
Current Configuration:
1. ATHENA HYPER RACE 70cc (Part Number: 081000-081000/1) (Yes it's fast)
1.1 Polini Sport 70cc P1660076 SOLD
2. Stage 6 Full Circle Racing Crank
3. NGK BR7HS
4. Malossi Over-Range Race Transmission 29.7grams (malossi rollers)
5. Malossi Yellow Torque Spring
6. Malossi Delta Clutch
7. Malossi Wing-Bell Clutch Bell
8. Malossi Sport Clutch Springs for Delta/Fly (Currently running white)
9. Malossi Up-Gears
10. Polini Airbox (This is the most pimpin part I have on my scoot!)
11. Pirelli SL26/Michelin Bopper combo
12. Hyazuma Special Throttle Cable (This one is B2TB!)
13. Arreche 19mm Carburetor
14. Arreche Manual Choke
15. Laser XPRO Expansion Chamber Exhaust (Low tone = Happy Nieghbors)
16. Nuova Ray High Performance Scooter Ignition (Prog. rev limiter and detune switch)

Touch my parts again and I'll cut you up into tiny pieces and make a salad!


Tue Aug 04, 2009 10:15 am
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Silver Member
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Joined: Thu Apr 19, 2007 3:04 pm
Posts: 736
Location: La Mirada So. Cali
scooters and mods: *2002 yamaha vino classic*
Post Re: stage6 crank swap!!
i'll post some pictures later tonight when i get home. So the side that has the exposed ball bearings face the crank right?

_________________
c-kell wrote:
''The Thrilla Of The Villa""
2002 Yamaha Vino Classic S
Engine mods:
Motoforce Evo crank Stage 6 Streetrace kit Dellorto 17.5 man choke
Polini carbon fiber reeds. Gianelli shot exhaust
CVT mods:
Polini Variator. Hebo Driveface. Malossi Winged Clutch Bell. Stage 6 clutch springs
Suspension:
RDR Nitrogen Filled Shock (rear)
Frame:
Home fabricated 6" stretch 2" lower
ZF member #14


Tue Aug 04, 2009 12:33 pm
Profile
Silver Member
Silver Member
User avatar

Joined: Thu Apr 19, 2007 3:04 pm
Posts: 736
Location: La Mirada So. Cali
scooters and mods: *2002 yamaha vino classic*
Post Re: stage6 crank swap!!
ok sorry it took so long to post some pics but here you go. i already pressed the bearings into the case halfs. and i was wondering if i can still use my belt. im not sure if that thread hanging off the belt will be a big issue. im going to order a new one anyways just to be on the save side of things.


Attachments:
File comment: malossi belt
malossiBelt.jpg
malossiBelt.jpg [ 367.32 KiB | Viewed 2675 times ]
File comment: malossi beargins 20x47x14
malossibearings.jpg
malossibearings.jpg [ 493.59 KiB | Viewed 2677 times ]

_________________
c-kell wrote:
''The Thrilla Of The Villa""
2002 Yamaha Vino Classic S
Engine mods:
Motoforce Evo crank Stage 6 Streetrace kit Dellorto 17.5 man choke
Polini carbon fiber reeds. Gianelli shot exhaust
CVT mods:
Polini Variator. Hebo Driveface. Malossi Winged Clutch Bell. Stage 6 clutch springs
Suspension:
RDR Nitrogen Filled Shock (rear)
Frame:
Home fabricated 6" stretch 2" lower
ZF member #14
Thu Aug 06, 2009 7:29 pm
Profile
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Gold Member
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Joined: Mon Sep 22, 2008 10:45 pm
Posts: 4788
Location: Beautiful Denver Colorado
Post Re: stage6 crank swap!!
So I guess that proves it. Malossi brand bearings are SKF.

-H-

Just take some measurements of your belt and post em up. You can compare em to the spec on www.malossi.com

_________________
Current Configuration:
1. ATHENA HYPER RACE 70cc (Part Number: 081000-081000/1) (Yes it's fast)
1.1 Polini Sport 70cc P1660076 SOLD
2. Stage 6 Full Circle Racing Crank
3. NGK BR7HS
4. Malossi Over-Range Race Transmission 29.7grams (malossi rollers)
5. Malossi Yellow Torque Spring
6. Malossi Delta Clutch
7. Malossi Wing-Bell Clutch Bell
8. Malossi Sport Clutch Springs for Delta/Fly (Currently running white)
9. Malossi Up-Gears
10. Polini Airbox (This is the most pimpin part I have on my scoot!)
11. Pirelli SL26/Michelin Bopper combo
12. Hyazuma Special Throttle Cable (This one is B2TB!)
13. Arreche 19mm Carburetor
14. Arreche Manual Choke
15. Laser XPRO Expansion Chamber Exhaust (Low tone = Happy Nieghbors)
16. Nuova Ray High Performance Scooter Ignition (Prog. rev limiter and detune switch)

Touch my parts again and I'll cut you up into tiny pieces and make a salad!


Thu Aug 06, 2009 9:36 pm
Profile
Silver Member
Silver Member
User avatar

Joined: Thu Apr 19, 2007 3:04 pm
Posts: 736
Location: La Mirada So. Cali
scooters and mods: *2002 yamaha vino classic*
Post Re: stage6 crank swap!!
update!
My motor is completely reassembled, and ready to be mounted back up to the frame. I got some photos but im using my phone right now to update you guys. My phone won't let me upload photos to the internet. Anyways, i got a question or 2 i want to ask.
Can i use yamalube to pre mix? If not what oil would you recommend?
At what ratio should i pre mix at?
What size main jet would be a good starting point?

List of engine mods:
Athena 70cc big bore kit aluminum
Stage6 hpc 10mm crank
Malossi crank bearing
Polini carbon fiber reeds
Gianelli 'shot' exhaust
Dellorto 17.5 carb
Open foam air filter

_________________
c-kell wrote:
''The Thrilla Of The Villa""
2002 Yamaha Vino Classic S
Engine mods:
Motoforce Evo crank Stage 6 Streetrace kit Dellorto 17.5 man choke
Polini carbon fiber reeds. Gianelli shot exhaust
CVT mods:
Polini Variator. Hebo Driveface. Malossi Winged Clutch Bell. Stage 6 clutch springs
Suspension:
RDR Nitrogen Filled Shock (rear)
Frame:
Home fabricated 6" stretch 2" lower
ZF member #14


Sat Aug 08, 2009 1:05 pm
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Joined: Mon Sep 22, 2008 10:45 pm
Posts: 4788
Location: Beautiful Denver Colorado
Post Re: stage6 crank swap!!
Start with a 100 Jet and do your plug chops with a BR7HS for quick plug reads. Pre-mix with Yamalube if you have some to burn up. If your running the dell you might need to do some fine tuning with the multiple jet options available. I'd try and tune it according to the factorypro guide first for CV carbs.

-H-

_________________
Current Configuration:
1. ATHENA HYPER RACE 70cc (Part Number: 081000-081000/1) (Yes it's fast)
1.1 Polini Sport 70cc P1660076 SOLD
2. Stage 6 Full Circle Racing Crank
3. NGK BR7HS
4. Malossi Over-Range Race Transmission 29.7grams (malossi rollers)
5. Malossi Yellow Torque Spring
6. Malossi Delta Clutch
7. Malossi Wing-Bell Clutch Bell
8. Malossi Sport Clutch Springs for Delta/Fly (Currently running white)
9. Malossi Up-Gears
10. Polini Airbox (This is the most pimpin part I have on my scoot!)
11. Pirelli SL26/Michelin Bopper combo
12. Hyazuma Special Throttle Cable (This one is B2TB!)
13. Arreche 19mm Carburetor
14. Arreche Manual Choke
15. Laser XPRO Expansion Chamber Exhaust (Low tone = Happy Nieghbors)
16. Nuova Ray High Performance Scooter Ignition (Prog. rev limiter and detune switch)

Touch my parts again and I'll cut you up into tiny pieces and make a salad!


Sat Aug 08, 2009 5:33 pm
Profile
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Silver Member
User avatar

Joined: Thu Apr 19, 2007 3:04 pm
Posts: 736
Location: La Mirada So. Cali
scooters and mods: *2002 yamaha vino classic*
Post Re: stage6 crank swap!!
thanks hya for the info on factory pro cv carb tuning, i studied it like a book...
here are those pics i been promising.


Attachments:
File comment: reassembled motor with flat black paint
3803059324_d21fe83833_b.jpg
3803059324_d21fe83833_b.jpg [ 389.32 KiB | Viewed 2677 times ]
File comment: stage6 crank
3802255835_7f6c62a2cf_b.jpg
3802255835_7f6c62a2cf_b.jpg [ 262.54 KiB | Viewed 2679 times ]

_________________
c-kell wrote:
''The Thrilla Of The Villa""
2002 Yamaha Vino Classic S
Engine mods:
Motoforce Evo crank Stage 6 Streetrace kit Dellorto 17.5 man choke
Polini carbon fiber reeds. Gianelli shot exhaust
CVT mods:
Polini Variator. Hebo Driveface. Malossi Winged Clutch Bell. Stage 6 clutch springs
Suspension:
RDR Nitrogen Filled Shock (rear)
Frame:
Home fabricated 6" stretch 2" lower
ZF member #14
Mon Aug 10, 2009 11:09 pm
Profile
Silver Member
Silver Member
User avatar

Joined: Thu Apr 19, 2007 3:04 pm
Posts: 736
Location: La Mirada So. Cali
scooters and mods: *2002 yamaha vino classic*
Post Re: stage6 crank swap!!
took my baby out for a break in run today during my lunch and im loving it. I picked up some gas on my way home did a little pre mix of 28:1. She runs ok the low and mid range bogs abit but once it gets into the higher rpm's 8k+ thats when the motor really opens up. But im sure all will change once i get out there and really start tuning the carb.

_________________
c-kell wrote:
''The Thrilla Of The Villa""
2002 Yamaha Vino Classic S
Engine mods:
Motoforce Evo crank Stage 6 Streetrace kit Dellorto 17.5 man choke
Polini carbon fiber reeds. Gianelli shot exhaust
CVT mods:
Polini Variator. Hebo Driveface. Malossi Winged Clutch Bell. Stage 6 clutch springs
Suspension:
RDR Nitrogen Filled Shock (rear)
Frame:
Home fabricated 6" stretch 2" lower
ZF member #14


Thu Aug 13, 2009 5:49 pm
Profile
Silver Member
Silver Member
User avatar

Joined: Thu Apr 19, 2007 3:04 pm
Posts: 736
Location: La Mirada So. Cali
scooters and mods: *2002 yamaha vino classic*
Post Re: stage6 crank swap!!
update:
carb tuning is on delay. My throttle cable snapped on me the other day. Im gonna go hit up scootershop tomorrow and pick one up.

_________________
c-kell wrote:
''The Thrilla Of The Villa""
2002 Yamaha Vino Classic S
Engine mods:
Motoforce Evo crank Stage 6 Streetrace kit Dellorto 17.5 man choke
Polini carbon fiber reeds. Gianelli shot exhaust
CVT mods:
Polini Variator. Hebo Driveface. Malossi Winged Clutch Bell. Stage 6 clutch springs
Suspension:
RDR Nitrogen Filled Shock (rear)
Frame:
Home fabricated 6" stretch 2" lower
ZF member #14


Mon Aug 17, 2009 10:03 pm
Profile
Silver Member
Silver Member
User avatar

Joined: Thu Apr 19, 2007 3:04 pm
Posts: 736
Location: La Mirada So. Cali
scooters and mods: *2002 yamaha vino classic*
Post Re: stage6 crank swap!!
heh heh, end result after the stage6 crank, athena bbk install..... enjoy!
http://www.youtube.com/watch?v=oUYCOYi6QVM :D :toot: :rock: :pinetree:

_________________
c-kell wrote:
''The Thrilla Of The Villa""
2002 Yamaha Vino Classic S
Engine mods:
Motoforce Evo crank Stage 6 Streetrace kit Dellorto 17.5 man choke
Polini carbon fiber reeds. Gianelli shot exhaust
CVT mods:
Polini Variator. Hebo Driveface. Malossi Winged Clutch Bell. Stage 6 clutch springs
Suspension:
RDR Nitrogen Filled Shock (rear)
Frame:
Home fabricated 6" stretch 2" lower
ZF member #14


Tue Nov 10, 2009 2:01 am
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