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 2004 Zuma 56 mph Daily Driver 
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Scooter Addict

Joined: Fri Apr 12, 2019 6:04 am
Posts: 138
scooters and mods: 1998 Zuma Prebug
Post Re: 2004 Zuma 56 mph Daily Driver
zino18 wrote:
Gear oil drained out
Noticed a slow leak and then she just dripped out over night after one of my cruises .
One of the bolts underneath the torque driver came loose .
Polished the nut up real nice then spun it open .
Will be putting thread lock on them the next time .
Gave me a excuse to dial in the clutch put in lighter weights in the delta clutch so it would engage a few hundred rpm later .
On Yelow springs highest tension stock weight in center was at 5800ish rpms for enagagement .


Yeah I just used some grey rtv for the gearbox as I know I am never gonna open up that gear cover again ( plus one bolt head snapped off so I needed to 100% make sure it was safe from leaks).

I also find it quite annoying to have to rev up before I start going especially since my area is very hilly. I gotta rev it up and brake just like you would for a manual car.

_________________
'98 Zuma Prebug

70cc Athena w/ BR9HS, 17.5mm Carb (82MJ, clip 1 from bottom), 9.9:1 final drive, 4.4g rollers, LV 5k clutch springs, LV TT Pipe

Current max speed ~93kmh(58mph) @ 9.7k rpm

Build Project: viewtopic.php?f=48&t=28663


Thu Jul 18, 2019 3:17 am
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Silver Member
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Joined: Fri Aug 31, 2018 5:18 pm
Posts: 624
Location: Fox Valley Wisconsin
scooters and mods: 2 2004 Vinos 2004 Zuma
Post Re: 2004 Zuma 56 mph Daily Driver
Did you use the grey rtv with the gasket.
There is no reason for me to open up anymore I am very happy with gear ratio.
So I plan locking it up tight.
What tipped me off something is I started noticing a slight vibration at high speed it ost likely was the torque drivr grinding that screw .

_________________
2004 Vinos Derestricted exhaust and variator stock carb with mikuni 70 main jet needle down 1 clip 40 mph
Athena Sport BBK waiting to go on

2004 Vino Malossi sport 70cc Malossi Wild Lion pipe malossi multivar 6.5 sliders green polini clutch springs stock carb 75 mikuni main one clip rich 47.5 mph Michelin S1 90/90/10 rear tire Michelin S1 3" x 10 up front

2004 Zuma Malossi sport 70 cc Technigas next r 2008 zuma torque driver polini high speed variator 5.5 grams sliders malossi delta clutch yellow contra yellow clutch springs Stock Carb 84 main jet 46 pilot jet needle 1 clip rich stock athena 14/42 gears 11 to 1 final ratio 56 mph

2005 Eton Beamer (Taiwan Zuma Clone) Airsal sport 70cc 9200 peak rpm top speed 42 77.5 mikuni jet needle 1 clip rich (sold)


Thu Jul 18, 2019 6:27 am
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Scooter Addict

Joined: Fri Apr 12, 2019 6:04 am
Posts: 138
scooters and mods: 1998 Zuma Prebug
Post Re: 2004 Zuma 56 mph Daily Driver
zino18 wrote:
Did you use the grey rtv with the gasket.
There is no reason for me to open up anymore I am very happy with gear ratio.
So I plan locking it up tight.
What tipped me off something is I started noticing a slight vibration at high speed it ost likely was the torque drivr grinding that screw .



without the gakset. the gasket was oily and wasted.

_________________
'98 Zuma Prebug

70cc Athena w/ BR9HS, 17.5mm Carb (82MJ, clip 1 from bottom), 9.9:1 final drive, 4.4g rollers, LV 5k clutch springs, LV TT Pipe

Current max speed ~93kmh(58mph) @ 9.7k rpm

Build Project: viewtopic.php?f=48&t=28663


Thu Jul 18, 2019 6:07 pm
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Silver Member

Joined: Fri Aug 31, 2018 5:18 pm
Posts: 624
Location: Fox Valley Wisconsin
scooters and mods: 2 2004 Vinos 2004 Zuma
Post Re: 2004 Zuma 56 mph Daily Driver
I had a extra gasket .
I used lock tite on the screws to keep them from vibrating loose.
Hope to get the Tires on tomorrow .
I was helping build a different scoot for a friend just a malossi kit and a variator .
He is breakin it and doing the big block smile.
Now its time to get back to mine .

_________________
2004 Vinos Derestricted exhaust and variator stock carb with mikuni 70 main jet needle down 1 clip 40 mph
Athena Sport BBK waiting to go on

2004 Vino Malossi sport 70cc Malossi Wild Lion pipe malossi multivar 6.5 sliders green polini clutch springs stock carb 75 mikuni main one clip rich 47.5 mph Michelin S1 90/90/10 rear tire Michelin S1 3" x 10 up front

2004 Zuma Malossi sport 70 cc Technigas next r 2008 zuma torque driver polini high speed variator 5.5 grams sliders malossi delta clutch yellow contra yellow clutch springs Stock Carb 84 main jet 46 pilot jet needle 1 clip rich stock athena 14/42 gears 11 to 1 final ratio 56 mph

2005 Eton Beamer (Taiwan Zuma Clone) Airsal sport 70cc 9200 peak rpm top speed 42 77.5 mikuni jet needle 1 clip rich (sold)


Sat Jul 20, 2019 7:32 pm
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Joined: Fri Aug 31, 2018 5:18 pm
Posts: 624
Location: Fox Valley Wisconsin
scooters and mods: 2 2004 Vinos 2004 Zuma
Post Re: 2004 Zuma 56 mph Daily Driver
Changed the back tire .
Tire spoon slipped smashed my hand and busted it open
Blood all over had to have my daughter butterfly me up.

Had to use the the neighbors air compressor Mine just wont set the bead.
He used his bead setter that he uses for semis .
Slowed me down Only got the back tire back on
Back brakes still have a lot of life.
New Front tire is on the rim .
I will button that up tomorrow .
Front Brakes need to replaced soon they are just about at the wear limit.
I will get some on order.

_________________
2004 Vinos Derestricted exhaust and variator stock carb with mikuni 70 main jet needle down 1 clip 40 mph
Athena Sport BBK waiting to go on

2004 Vino Malossi sport 70cc Malossi Wild Lion pipe malossi multivar 6.5 sliders green polini clutch springs stock carb 75 mikuni main one clip rich 47.5 mph Michelin S1 90/90/10 rear tire Michelin S1 3" x 10 up front

2004 Zuma Malossi sport 70 cc Technigas next r 2008 zuma torque driver polini high speed variator 5.5 grams sliders malossi delta clutch yellow contra yellow clutch springs Stock Carb 84 main jet 46 pilot jet needle 1 clip rich stock athena 14/42 gears 11 to 1 final ratio 56 mph

2005 Eton Beamer (Taiwan Zuma Clone) Airsal sport 70cc 9200 peak rpm top speed 42 77.5 mikuni jet needle 1 clip rich (sold)


Sun Jul 21, 2019 7:26 pm
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Joined: Fri Aug 31, 2018 5:18 pm
Posts: 624
Location: Fox Valley Wisconsin
scooters and mods: 2 2004 Vinos 2004 Zuma
Post Re: 2004 Zuma 56 mph Daily Driver
Boppers on front and back
First impression they are sweet looking .
After taking the scoot off the stands .
These are taller than stock.
The front 120/90 10 bopper is as large as the rear stock tire .
The center stand no longer takes either tire off the ground completely .
Bopper 19.1/2 inches tall just over 61 inches circumference for 130/90/10 18.75 inches tall and 59 1/2 inches circumference for 120/90/10
My well worn rear tire is 18 1/2 inches tall
No time for a test ride tonight have to put on a good 100 miles to break the tires in .
Estimate that i should be up to 5% on the top end .
How close to 60 can I get ?

_________________
2004 Vinos Derestricted exhaust and variator stock carb with mikuni 70 main jet needle down 1 clip 40 mph
Athena Sport BBK waiting to go on

2004 Vino Malossi sport 70cc Malossi Wild Lion pipe malossi multivar 6.5 sliders green polini clutch springs stock carb 75 mikuni main one clip rich 47.5 mph Michelin S1 90/90/10 rear tire Michelin S1 3" x 10 up front

2004 Zuma Malossi sport 70 cc Technigas next r 2008 zuma torque driver polini high speed variator 5.5 grams sliders malossi delta clutch yellow contra yellow clutch springs Stock Carb 84 main jet 46 pilot jet needle 1 clip rich stock athena 14/42 gears 11 to 1 final ratio 56 mph

2005 Eton Beamer (Taiwan Zuma Clone) Airsal sport 70cc 9200 peak rpm top speed 42 77.5 mikuni jet needle 1 clip rich (sold)


Mon Jul 22, 2019 5:59 pm
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Silver Member

Joined: Fri Aug 31, 2018 5:18 pm
Posts: 624
Location: Fox Valley Wisconsin
scooters and mods: 2 2004 Vinos 2004 Zuma
Post Re: 2004 Zuma 56 mph Daily Driver
Boppers are really nice they lean way better .
I will have to get used to how they flick into the corner .
I have a exhaust leak at my silencer can must have bumped it when I took it off .
Found it with soapy water .
Took off just the silencer and verified that the rest of pipe was not leaking from the silencer down to the exhaust port

_________________
2004 Vinos Derestricted exhaust and variator stock carb with mikuni 70 main jet needle down 1 clip 40 mph
Athena Sport BBK waiting to go on

2004 Vino Malossi sport 70cc Malossi Wild Lion pipe malossi multivar 6.5 sliders green polini clutch springs stock carb 75 mikuni main one clip rich 47.5 mph Michelin S1 90/90/10 rear tire Michelin S1 3" x 10 up front

2004 Zuma Malossi sport 70 cc Technigas next r 2008 zuma torque driver polini high speed variator 5.5 grams sliders malossi delta clutch yellow contra yellow clutch springs Stock Carb 84 main jet 46 pilot jet needle 1 clip rich stock athena 14/42 gears 11 to 1 final ratio 56 mph

2005 Eton Beamer (Taiwan Zuma Clone) Airsal sport 70cc 9200 peak rpm top speed 42 77.5 mikuni jet needle 1 clip rich (sold)


Tue Jul 23, 2019 9:03 pm
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Joined: Fri Aug 31, 2018 5:18 pm
Posts: 624
Location: Fox Valley Wisconsin
scooters and mods: 2 2004 Vinos 2004 Zuma
Post Re: 2004 Zuma 56 mph Daily Driver
Have 80 miles on the the Boppers .
The top speed has not improved it is in the same range 53-54 mph at 9400 rpms
They lean way better So it is handling over speed move when you put these on.
They are taller but also heavier so the rolling resistance might be cancelling out the larger gear ratio.
Peak rpms seems to be down a bit so I may need to go lighter .

_________________
2004 Vinos Derestricted exhaust and variator stock carb with mikuni 70 main jet needle down 1 clip 40 mph
Athena Sport BBK waiting to go on

2004 Vino Malossi sport 70cc Malossi Wild Lion pipe malossi multivar 6.5 sliders green polini clutch springs stock carb 75 mikuni main one clip rich 47.5 mph Michelin S1 90/90/10 rear tire Michelin S1 3" x 10 up front

2004 Zuma Malossi sport 70 cc Technigas next r 2008 zuma torque driver polini high speed variator 5.5 grams sliders malossi delta clutch yellow contra yellow clutch springs Stock Carb 84 main jet 46 pilot jet needle 1 clip rich stock athena 14/42 gears 11 to 1 final ratio 56 mph

2005 Eton Beamer (Taiwan Zuma Clone) Airsal sport 70cc 9200 peak rpm top speed 42 77.5 mikuni jet needle 1 clip rich (sold)


Mon Jul 29, 2019 8:06 pm
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Tue Jul 30, 2019 4:08 am
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Tue Jul 30, 2019 8:55 am
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Joined: Fri Apr 12, 2019 6:04 am
Posts: 138
scooters and mods: 1998 Zuma Prebug
Post Re: 2004 Zuma 56 mph Daily Driver
So many spam bots are appearing and it's evident the admins are slowly starting to disappear. You should join the facebook zuma group with approx 5k, zino. I have joined it and it is much more active than this place.

_________________
'98 Zuma Prebug

70cc Athena w/ BR9HS, 17.5mm Carb (82MJ, clip 1 from bottom), 9.9:1 final drive, 4.4g rollers, LV 5k clutch springs, LV TT Pipe

Current max speed ~93kmh(58mph) @ 9.7k rpm

Build Project: viewtopic.php?f=48&t=28663


Wed Jul 31, 2019 5:40 am
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Joined: Fri Aug 31, 2018 5:18 pm
Posts: 624
Location: Fox Valley Wisconsin
scooters and mods: 2 2004 Vinos 2004 Zuma
Post Re: 2004 Zuma 56 mph Daily Driver
Thanks this spam is getting annoying I put out a message to a few of them .
I might be joining that facebook group soon.
I also started looking at 49ccscoot.com they have aton of general info and the guy running it is very involved.

On your build you are flying now .
Is it not awesome to have a tuned beast.

_________________
2004 Vinos Derestricted exhaust and variator stock carb with mikuni 70 main jet needle down 1 clip 40 mph
Athena Sport BBK waiting to go on

2004 Vino Malossi sport 70cc Malossi Wild Lion pipe malossi multivar 6.5 sliders green polini clutch springs stock carb 75 mikuni main one clip rich 47.5 mph Michelin S1 90/90/10 rear tire Michelin S1 3" x 10 up front

2004 Zuma Malossi sport 70 cc Technigas next r 2008 zuma torque driver polini high speed variator 5.5 grams sliders malossi delta clutch yellow contra yellow clutch springs Stock Carb 84 main jet 46 pilot jet needle 1 clip rich stock athena 14/42 gears 11 to 1 final ratio 56 mph

2005 Eton Beamer (Taiwan Zuma Clone) Airsal sport 70cc 9200 peak rpm top speed 42 77.5 mikuni jet needle 1 clip rich (sold)


Wed Jul 31, 2019 2:05 pm
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Scooter Addict

Joined: Fri Apr 12, 2019 6:04 am
Posts: 138
scooters and mods: 1998 Zuma Prebug
Post Re: 2004 Zuma 56 mph Daily Driver
zino18 wrote:
Thanks this spam is getting annoying I put out a message to a few of them .
I might be joining that facebook group soon.
I also started looking at 49ccscoot.com they have aton of general info and the guy running it is very involved.

On your build you are flying now .
Is it not awesome to have a tuned beast.


Yeah I saw 49ccscoot and that seems fairly active.

The scooter accelerates insanely hard. Infact I was caught doing 20 over the speed limit because I wasn't paying attention. Will have to be more careful with it now. Really cannot unleash it to it's fullest unless I take it on the highway (bit scared about if I'll be able to keep at a steady 100kmhs)

_________________
'98 Zuma Prebug

70cc Athena w/ BR9HS, 17.5mm Carb (82MJ, clip 1 from bottom), 9.9:1 final drive, 4.4g rollers, LV 5k clutch springs, LV TT Pipe

Current max speed ~93kmh(58mph) @ 9.7k rpm

Build Project: viewtopic.php?f=48&t=28663


Thu Aug 01, 2019 11:14 pm
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Post Re: 2004 Zuma 56 mph Daily Driver
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Mon Aug 05, 2019 5:33 am
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Mon Aug 12, 2019 10:04 am
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