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 I did a bad bad thing while changing the gear oil... 
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Post Re: I did a bad bad thing while changing the gear oil...
Relax TT I wasn't attacking you I forgot to add :glomp: and the end, my bad.

when you say "wherling" im assuming you mean moving, unless there is a part called a oil wherling? the reason im asking is 'cause I don't understand how the oil would be moving around in the gear box unless your working on the scooter while its running.

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Wed Jul 02, 2008 12:11 pm
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Post Re: I did a bad bad thing while changing the gear oil...
It would have to be running, I was just saying you wouldnt want to run the Scoot with any loos metal in the GB.


Thu Jul 03, 2008 6:16 am
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Post Re: I did a bad bad thing while changing the gear oil...
ttrcycles wrote:
It would have to be running, I was just saying you wouldnt want to run the Scoot with any loos metal in the GB.


Yeah, i understand that, I was just making sure I was understanding what you were saying. :cheers:

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Thu Jul 03, 2008 9:05 am
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Post Re: I did a bad bad thing while changing the gear oil...
Hello the same thing happened to me and im wondering how much labor hours the dealer will charge to get this bolt that snapped halfway inside the gearbox drain hole? attached is what the bolt looked like when i felt it snap from over tighening! please chime in on my options as the dealer said $100 to remove bolt but i feel like could be an under estimate. thanks


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Sun Sep 09, 2018 12:42 am
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Post Re: I did a bad bad thing while changing the gear oil...
100 Bucks seems too cheap, From a dealership.
If they will strongly in writing commit to that good for you Let em do it .
That would mean the shops labor rate has to be under a $100 hour .
I have always been bid jobs by the dealership starting at over a $100 .
I then you tube the repair or look at some of the different forums and just do it myself and take my wife to dinner with the labor savings .

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2004 Vinos Derestricted exhaust and variator stock carb with mikuni 70 main jet needle down 1 clip 40 mph
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2004 Vino Malossi sport 70cc Malossi Wild Lion pipe malossi multivar 6.5 sliders green polini clutch springs stock carb 75 mikuni main one clip rich 47.5 mph Michelin S1 90/90/10 rear tire Michelin S1 3" x 10 up front

2004 Zuma Malossi sport 70 cc Technigas next r 2008 zuma torque driver polini high speed variator 5.5 grams sliders malossi delta clutch yellow contra yellow clutch springs Stock Carb 84 main jet 46 pilot jet needle 1 clip rich stock athena 14/42 gears 11 to 1 final ratio 56 mph

2005 Eton Beamer (Taiwan Zuma Clone) Airsal sport 70cc 9200 peak rpm top speed 42 77.5 mikuni jet needle 1 clip rich (sold)


Sun Sep 09, 2018 9:36 am
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Post Re: I did a bad bad thing while changing the gear oil...
what about a JB Weld or some kind of rubber plug to seal the hole from leaking? The majority of the screw is still in the threads so is that good or bad? I was surprised the bolt was that long, where does the bolt actually go into and why is it so long to begin with?


Sun Sep 09, 2018 10:27 am
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Post Re: I did a bad bad thing while changing the gear oil...
My Bad
I should have read your post better.
I thought it was inside the case rattling around .
Okay then a 100 bucks is too much for what probably is a ez out type job .
I bought a ezout at harbor freight 2 fix my last snapped off bolt.
20 bucks and 20 minutes and I was back in business .
You could Go ahead seal it for now with a plug .
Take it for a ride check for leaks and then just put a piece of cardboard under your scoot over night.
Like they do at the 20 minute oil change places when they screw up the drain plug .
But that is a temporary fix in a couple thousand miles you will have to deal with it when you change out the gear oil.

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2004 Vinos Derestricted exhaust and variator stock carb with mikuni 70 main jet needle down 1 clip 40 mph
Athena Sport BBK waiting to go on

2004 Vino Malossi sport 70cc Malossi Wild Lion pipe malossi multivar 6.5 sliders green polini clutch springs stock carb 75 mikuni main one clip rich 47.5 mph Michelin S1 90/90/10 rear tire Michelin S1 3" x 10 up front

2004 Zuma Malossi sport 70 cc Technigas next r 2008 zuma torque driver polini high speed variator 5.5 grams sliders malossi delta clutch yellow contra yellow clutch springs Stock Carb 84 main jet 46 pilot jet needle 1 clip rich stock athena 14/42 gears 11 to 1 final ratio 56 mph

2005 Eton Beamer (Taiwan Zuma Clone) Airsal sport 70cc 9200 peak rpm top speed 42 77.5 mikuni jet needle 1 clip rich (sold)


Sun Sep 09, 2018 11:27 am
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Post Re: I did a bad bad thing while changing the gear oil...
thanks man, your a life saver. thank you for helping me. i actually waited 14k to change the gear oil and it looked pretty good but looks can be decieving. im scared of doing the easy out i might just pay the $100 to let a professional do it. will keep you updated thanks!


Tue Sep 11, 2018 7:19 pm
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Post Re: I did a bad bad thing while changing the gear oil...
do you know the diameter of the screw because im looking for a rubber plug or a cork to fit the hole


Wed Sep 26, 2018 12:55 am
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Post Re: I did a bad bad thing while changing the gear oil...
8 mm from the service manual

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2004 Vinos Derestricted exhaust and variator stock carb with mikuni 70 main jet needle down 1 clip 40 mph
Athena Sport BBK waiting to go on

2004 Vino Malossi sport 70cc Malossi Wild Lion pipe malossi multivar 6.5 sliders green polini clutch springs stock carb 75 mikuni main one clip rich 47.5 mph Michelin S1 90/90/10 rear tire Michelin S1 3" x 10 up front

2004 Zuma Malossi sport 70 cc Technigas next r 2008 zuma torque driver polini high speed variator 5.5 grams sliders malossi delta clutch yellow contra yellow clutch springs Stock Carb 84 main jet 46 pilot jet needle 1 clip rich stock athena 14/42 gears 11 to 1 final ratio 56 mph

2005 Eton Beamer (Taiwan Zuma Clone) Airsal sport 70cc 9200 peak rpm top speed 42 77.5 mikuni jet needle 1 clip rich (sold)


Tue Oct 02, 2018 6:03 am
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Fri Sep 20, 2019 7:32 pm
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