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 IceCruncher's 2004 Zuma/BWS MK2 Race build. 
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Scooterologist

Joined: Wed Sep 20, 2017 6:21 pm
Posts: 69
Post IceCruncher's 2004 Zuma/BWS MK2 Race build.
Hey there, I thought I would share how my build is going so here is my 2004 Zuma/BWS.

Starting off with a picture of all the parts I am using.


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Sat Sep 30, 2017 5:31 pm
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Scooterologist

Joined: Wed Sep 20, 2017 6:21 pm
Posts: 69
Post Re: IceCruncher's 2004 Zuma/BWS MK2 Race build.
Separated the engine from the frame.

https://pasteboard.co/GMPWTBb.jpg

Breaking down the engine.

https://pasteboard.co/GMPXfBL.jpg

https://pasteboard.co/GMPXEsu.jpg

https://pasteboard.co/GMPXVYI.jpg

Split the case.

https://pasteboard.co/GMPYcLU.jpg

Took out cam https://pasteboard.co/GMPYUKC.jpg


Had a very hard time taking out the oil seals and fly wheel.


Sat Sep 30, 2017 5:34 pm
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Scooterologist

Joined: Wed Sep 20, 2017 6:21 pm
Posts: 69
Post Re: IceCruncher's 2004 Zuma/BWS MK2 Race build.
New 20,000rpm rated bearings placed in.

https://pasteboard.co/GMQ0KW1.jpg


Sat Sep 30, 2017 5:47 pm
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Joined: Mon Jul 02, 2012 10:08 pm
Posts: 1124
Post Re: IceCruncher's 2004 Zuma/BWS MK2 Race build.
Should run pretty good. What pipe are going to be running? An overrange and 14/42 gears would would be the icing on the cake.

_________________
2010 Zuma
L/C Bidalot 86cc, Bidalot 44mm stroke crank, TPR 86cc Big Bore Pipe,Trenched and Ported Cases, MVT DD19 Iggy, Vforce 3 reed block with cf reeds, 10mm/5degree reed Spacer, Malossi Overrange (21g total weight), Malossi Yellow Contra, Keihin 28mm carb, UNI air filter, Doppler 14/42, Dr.Pulley HIT Clutch ( 8000 rpm engagement ), Stage6 433 R/T clutch bell, Premix 32-1.

2001 Zuma (Pre-Bug)
MXS Race 70cc, 28mm PWK , S6 Big Valve, SR-1 Crank, Most Wicked Pipe....


Sun Oct 01, 2017 12:05 am
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Scooterologist

Joined: Wed Sep 20, 2017 6:21 pm
Posts: 69
Post Re: IceCruncher's 2004 Zuma/BWS MK2 Race build.
Pig wrote:
Should run pretty good. What pipe are going to be running? An overrange and 14/42 gears would would be the icing on the cake.


I was thinking about going with the Technigas Next-R based off of online review. I am completely open to any suggestions you guys might have for a lower budget street legal exhaust.

I did not buy a variator because I wanted to save up for a complete malossi overrange 2005 variator as I see that is what most people get. Here is a link: http://scootertuning.ca/en/variators/70 ... -2005.html

I finally had an eureka moment late last night about what I wanted to do with this can of white spray rubber paint I have. I am going to paint a nice number plate and six on the side blue plastic, a rounded rectangle around the horn vent with half inch spacing and then a line down the sides and possibly some pin striping above the head lights as a kind of emblem. I am going to take the plastics in the shower with me today to clean them. Lol so expect to see some finished pictures of the engine painted blue and the bike all back together with new paint.


Sun Oct 01, 2017 8:33 am
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Scooterologist

Joined: Wed Sep 20, 2017 6:21 pm
Posts: 69
Post Re: IceCruncher's 2004 Zuma/BWS MK2 Race build.
Cylinder and piston are on.

Image


Sun Oct 01, 2017 3:17 pm
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