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 HONDA RUCKUS 2t zuma watercooled build 
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Joined: Fri Feb 15, 2013 7:55 pm
Posts: 1509
Location: Las Vegas, NV
Post Re: Honda Ruckus- water cooled and air cooled
http://scootertuning.ca/en/intakes/4054 ... -34mm.html

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(Unfinished)2005 Zuma 50 W/ Aerox LC motor
Malossi MHR Big Bore 77 LC, Malossi RHQ crank, Roost 86 pipe, 28mm Keihin PWK Carb, Stage6 reverse intake manifold, Custom Subframe, Stage6 Vforce3 reed valve, Polini open air Filter, Malossi 2010 Over Range, Polini 2G clutch, Dr Pulley clutch bell, Malossi yellow contra. Aerox wheels. ProTaper bars. Buzzeti side stand. Many more upgrades to come...

2008 Zuma 50
2012 Zuma 50 (sold)
2006 Metropolitan selling/parting out!
2003 Derbi Red Bullet


Fri Apr 17, 2015 9:33 pm
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Joined: Fri Feb 15, 2013 7:55 pm
Posts: 1509
Location: Las Vegas, NV
Post Re: Honda Ruckus- water cooled and air cooled
http://scootertuning.ca/en/intakes/4008 ... -mkii.html

Two separate intakes with vacuum connections.

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(Unfinished)2005 Zuma 50 W/ Aerox LC motor
Malossi MHR Big Bore 77 LC, Malossi RHQ crank, Roost 86 pipe, 28mm Keihin PWK Carb, Stage6 reverse intake manifold, Custom Subframe, Stage6 Vforce3 reed valve, Polini open air Filter, Malossi 2010 Over Range, Polini 2G clutch, Dr Pulley clutch bell, Malossi yellow contra. Aerox wheels. ProTaper bars. Buzzeti side stand. Many more upgrades to come...

2008 Zuma 50
2012 Zuma 50 (sold)
2006 Metropolitan selling/parting out!
2003 Derbi Red Bullet


Fri Apr 17, 2015 9:34 pm
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Scooterologist

Joined: Wed Mar 25, 2015 9:02 am
Posts: 42
Post Re: Honda Ruckus- water cooled and air cooled
Image

got the bike together and took it for the maiden voyage. im a little confused since its not running correctly, i was expecting it to run the same as it did on the spree. On the spree, i was gravity fed, on this bike im using a vacuum pump. the bike is idling very low and i cant seem to even turn it up, its like stuck in this low/almost dying idle. when i give it gas to get it going it pukes out smoke so im getting way more fuel at idle then i was before, at least thats what im guessing. the bike is also breaking apart and missing up top. i think i may just need to add some more grounds....

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Honda Ruckus- stage6 RT 72cc watercooled cylinder. stage6 RT exhaust. Stage6 race crankshaft. Polini Superspeed variator. MVT Digital Ignition. Polini 28mm carb. Polini 2 shoe race clutch. Polini Evo clutch bell. Stage6 RT oversize rear pulley. Polini primary and secondary gears. Tadia water pump and radiator kit. Air ride. 2pc FLP wheels. Polini Reed valve and Polini 360 degree manifold


Honda Ruckus- Minarelli Clone, Polini Corsa 72cc air cooled, MHR Crank. Koso manifold and reed valve. Polini variator. Polini clutch and bell. MHR exhaust. Polini CP 21mm carb. Unlimited CDI from ebay.


Wed Apr 22, 2015 7:19 am
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Joined: Mon Jul 02, 2012 10:08 pm
Posts: 1123
scooters and mods: Tp 70cc,next r,vforce 3 reed block,s6 variator,stock carb 86 mj,vee rubber 119c tires,med contra,stiff clutch springs
Post Re: Honda Ruckus- water cooled and air cooled
Fill out your sig line so know what your running. What rpms are you pulling up top? If your getting close to 12,000 rpm you need to advance your timing.

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2010 Zuma
L/C S6 R/T 95, S6 R/T 44/90 crank, S6 95cc Big Bore Pipe,Trenched and Ported Cases, MVT DD19 Iggy, MXS Intake with KX 85 Reeds, Malossi Overrange , Keihin PWK 35mm carb, UNI air filter, Doppler 14/42, Dr.Pulley HIT Clutch ( 8000 rpm engagement ), Stage6 433 R/T clutch bell, Premix 32-1.

2001 Zuma (Pre-Bug)
MXS Race 70cc, 28mm PWK , S6 Big Valve, SR-1 Crank, S6 R1400 Pipe, Malossi Overrange


Wed Apr 22, 2015 8:29 am
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Scooterologist

Joined: Wed Mar 25, 2015 9:02 am
Posts: 42
Post Re: Honda Ruckus- water cooled and air cooled
updated my sig, im not hitting my top end. it started breaking up and missing before i could get close.

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Honda Ruckus- stage6 RT 72cc watercooled cylinder. stage6 RT exhaust. Stage6 race crankshaft. Polini Superspeed variator. MVT Digital Ignition. Polini 28mm carb. Polini 2 shoe race clutch. Polini Evo clutch bell. Stage6 RT oversize rear pulley. Polini primary and secondary gears. Tadia water pump and radiator kit. Air ride. 2pc FLP wheels. Polini Reed valve and Polini 360 degree manifold


Honda Ruckus- Minarelli Clone, Polini Corsa 72cc air cooled, MHR Crank. Koso manifold and reed valve. Polini variator. Polini clutch and bell. MHR exhaust. Polini CP 21mm carb. Unlimited CDI from ebay.


Wed Apr 22, 2015 8:39 am
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Joined: Mon Jul 02, 2012 10:08 pm
Posts: 1123
scooters and mods: Tp 70cc,next r,vforce 3 reed block,s6 variator,stock carb 86 mj,vee rubber 119c tires,med contra,stiff clutch springs
Post Re: Honda Ruckus- water cooled and air cooled
We need more of an accurate sig line. What you have tells us nothing. Be specific, have a look at mine as an example.

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2010 Zuma
L/C S6 R/T 95, S6 R/T 44/90 crank, S6 95cc Big Bore Pipe,Trenched and Ported Cases, MVT DD19 Iggy, MXS Intake with KX 85 Reeds, Malossi Overrange , Keihin PWK 35mm carb, UNI air filter, Doppler 14/42, Dr.Pulley HIT Clutch ( 8000 rpm engagement ), Stage6 433 R/T clutch bell, Premix 32-1.

2001 Zuma (Pre-Bug)
MXS Race 70cc, 28mm PWK , S6 Big Valve, SR-1 Crank, S6 R1400 Pipe, Malossi Overrange


Wed Apr 22, 2015 9:23 am
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Scooterologist

Joined: Wed Mar 25, 2015 9:02 am
Posts: 42
Post Re: Honda Ruckus- water cooled and air cooled
i was unaware of how specific i needed to be. most places its just a name and ride. i like specific though :) lemme know if i need to add anything more.

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Honda Ruckus- stage6 RT 72cc watercooled cylinder. stage6 RT exhaust. Stage6 race crankshaft. Polini Superspeed variator. MVT Digital Ignition. Polini 28mm carb. Polini 2 shoe race clutch. Polini Evo clutch bell. Stage6 RT oversize rear pulley. Polini primary and secondary gears. Tadia water pump and radiator kit. Air ride. 2pc FLP wheels. Polini Reed valve and Polini 360 degree manifold


Honda Ruckus- Minarelli Clone, Polini Corsa 72cc air cooled, MHR Crank. Koso manifold and reed valve. Polini variator. Polini clutch and bell. MHR exhaust. Polini CP 21mm carb. Unlimited CDI from ebay.


Wed Apr 22, 2015 9:56 am
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Joined: Wed Jul 13, 2011 5:12 pm
Posts: 1208
Location: Bellflower, CA
Post Re: Honda Ruckus- water cooled and air cooled
They'll also wanna know what jets you're running, needle size and position, roller weights.....the more info you give em, the better they can help you.... :cheers:


Wed Apr 22, 2015 10:29 am
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Scooterologist

Joined: Wed Mar 25, 2015 9:02 am
Posts: 42
Post Re: Honda Ruckus- water cooled and air cooled
Image

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Honda Ruckus- stage6 RT 72cc watercooled cylinder. stage6 RT exhaust. Stage6 race crankshaft. Polini Superspeed variator. MVT Digital Ignition. Polini 28mm carb. Polini 2 shoe race clutch. Polini Evo clutch bell. Stage6 RT oversize rear pulley. Polini primary and secondary gears. Tadia water pump and radiator kit. Air ride. 2pc FLP wheels. Polini Reed valve and Polini 360 degree manifold


Honda Ruckus- Minarelli Clone, Polini Corsa 72cc air cooled, MHR Crank. Koso manifold and reed valve. Polini variator. Polini clutch and bell. MHR exhaust. Polini CP 21mm carb. Unlimited CDI from ebay.


Wed Apr 22, 2015 3:13 pm
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Scooterologist

Joined: Wed Mar 25, 2015 9:02 am
Posts: 42
Post Re: Honda Ruckus- water cooled and air cooled
Image

heres a little video of what its been doing. changing jets does nothing. so now im leaning towards spark plug/ coil or wiring.

Image

pulled the plug. lookin MINT!! :butt:

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Honda Ruckus- stage6 RT 72cc watercooled cylinder. stage6 RT exhaust. Stage6 race crankshaft. Polini Superspeed variator. MVT Digital Ignition. Polini 28mm carb. Polini 2 shoe race clutch. Polini Evo clutch bell. Stage6 RT oversize rear pulley. Polini primary and secondary gears. Tadia water pump and radiator kit. Air ride. 2pc FLP wheels. Polini Reed valve and Polini 360 degree manifold


Honda Ruckus- Minarelli Clone, Polini Corsa 72cc air cooled, MHR Crank. Koso manifold and reed valve. Polini variator. Polini clutch and bell. MHR exhaust. Polini CP 21mm carb. Unlimited CDI from ebay.


Fri Apr 24, 2015 8:16 am
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Joined: Mon Sep 23, 2013 8:29 pm
Posts: 1060
Location: Lansing, MI
scooters and mods: '08 Zuma, "The Fly," '96 Jog "In progress."
Post Re: Honda Ruckus- water cooled and air cooled
That plug is slobbered.

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08 Zuma "The Fly" 50: Stage6 Racing Mk.1 (0.7 squish), Athena Race exhaust (S6 Pro), Malossi RHQ crank, Doppler 15/50s, Dellorto 21mm PHBG DS (60/42/90), Top Perf. Vforce3 reed valve, Malossi Multivar w/drive face, Malossi Delta Clutch & Wing bell (Yellow contra, yellow clutch springs on stiffest), Stage 6 R/T forks, Stage6 R/T 4 pot brake, S6 280mm big brake, Aerox 100 rims, S6 CNC'd controls, Brembo master cylinder, Hoca/Bando ignition, naked bars, manual petcock, Pirelli SL26s, dual light mod, re-profiled seat, LED signals, doodads and gizmos (TT Vapor, Harris Project R1 grips, silly stuff) and always running Amsoil Dominator.


Fri Apr 24, 2015 12:17 pm
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Scooterologist

Joined: Wed Mar 25, 2015 9:02 am
Posts: 42
Post Re: Honda Ruckus- water cooled and air cooled
SLOBBERED

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Honda Ruckus- stage6 RT 72cc watercooled cylinder. stage6 RT exhaust. Stage6 race crankshaft. Polini Superspeed variator. MVT Digital Ignition. Polini 28mm carb. Polini 2 shoe race clutch. Polini Evo clutch bell. Stage6 RT oversize rear pulley. Polini primary and secondary gears. Tadia water pump and radiator kit. Air ride. 2pc FLP wheels. Polini Reed valve and Polini 360 degree manifold


Honda Ruckus- Minarelli Clone, Polini Corsa 72cc air cooled, MHR Crank. Koso manifold and reed valve. Polini variator. Polini clutch and bell. MHR exhaust. Polini CP 21mm carb. Unlimited CDI from ebay.


Fri Apr 24, 2015 12:43 pm
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Joined: Mon Sep 02, 2013 11:48 am
Posts: 606
Location: Vancouver, BC
scooters and mods: 2005 BWS
Post Re: Honda Ruckus- water cooled and air cooled
Whoa, mega-rich! Any chance your choke is stuck on or something? What jets have you tried?

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2005 BWS "Garfield"
TP Black Trophy 70cc, Giannelli Reverse Pipe, Stock Carb 84 Main, Needle 1 Rich, Stock Airbox Snorkel Removed, 5g Dr. Pulley Sliders, Delta Clutch with Yellow Springs and Yellow Contra, NCY Adjustable Torque Driver, Malossi Torque Controller, Naraku R-Vent Bell, CF Reeds, Kege Analog Tach, Dual Headlight Mod, N.A. Rear Fender Delete, OEM Short Windshield.


Tue Apr 28, 2015 11:54 am
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Scooterologist

Joined: Wed Mar 25, 2015 9:02 am
Posts: 42
Post Re: Honda Ruckus- water cooled and air cooled
the plug was bad. i replaced it and now shes running way good. my jetting still needs some work. but my plug is a nice light caramel.

slow is at a 36, i might try my 34 or 32- cant remember what it was

main is at a 90

needle clip is at the lowest setting.

_________________
Honda Ruckus- stage6 RT 72cc watercooled cylinder. stage6 RT exhaust. Stage6 race crankshaft. Polini Superspeed variator. MVT Digital Ignition. Polini 28mm carb. Polini 2 shoe race clutch. Polini Evo clutch bell. Stage6 RT oversize rear pulley. Polini primary and secondary gears. Tadia water pump and radiator kit. Air ride. 2pc FLP wheels. Polini Reed valve and Polini 360 degree manifold


Honda Ruckus- Minarelli Clone, Polini Corsa 72cc air cooled, MHR Crank. Koso manifold and reed valve. Polini variator. Polini clutch and bell. MHR exhaust. Polini CP 21mm carb. Unlimited CDI from ebay.


Wed Apr 29, 2015 9:17 am
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Scooterologist

Joined: Wed Mar 25, 2015 9:02 am
Posts: 42
Post Re: Honda Ruckus- water cooled and air cooled
blue air cooled ruckus is running like a dream!

im hoping someone can help me out with my clutch on my purple ruckus.

im using polini primary gears

stage6 over range rear pulley

stage6 medium clutch spring

polini 2 shoe clutch

polini evo bell

my issue is, when i tighten the nut down, just FINGER tight i get a horrible high pitched squeeling that i can only assume is the bell rubbing against the face of the clutch. when i tighten it alittle more with a ratchet i cant even spin the rear wheel :mad:

what part of my set up is wrong?...i have a polini 3 shoe clutch and matching bell on my air cooled bike i might try swapping. i dont know if maybe my stage6 and polini combo will work....someone who knows more please chime in.

thanks in advance.

_________________
Honda Ruckus- stage6 RT 72cc watercooled cylinder. stage6 RT exhaust. Stage6 race crankshaft. Polini Superspeed variator. MVT Digital Ignition. Polini 28mm carb. Polini 2 shoe race clutch. Polini Evo clutch bell. Stage6 RT oversize rear pulley. Polini primary and secondary gears. Tadia water pump and radiator kit. Air ride. 2pc FLP wheels. Polini Reed valve and Polini 360 degree manifold


Honda Ruckus- Minarelli Clone, Polini Corsa 72cc air cooled, MHR Crank. Koso manifold and reed valve. Polini variator. Polini clutch and bell. MHR exhaust. Polini CP 21mm carb. Unlimited CDI from ebay.


Mon May 04, 2015 7:37 am
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