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 YAMAHA ZUMA bugeye50, bws 
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Joined: Fri Feb 15, 2013 7:55 pm
Posts: 1509
Location: Las Vegas, NV
Post Re: Storz 2005 Bws Build
The FLY is basically a standard clutch with the Malossi name on it. It's non adjustable and so as soon as you upgrade to a nice pipe you won't be able to dial it in right. Spend a few more dollars and get the Delta w/ bell.
https://scooterpartsco.com/yamaha-scoot ... cc5b5789f8

_________________
(Unfinished)2005 Zuma 50 W/ Aerox LC motor
Malossi MHR Big Bore 77 LC, Malossi RHQ crank, Roost 86 pipe, 28mm Keihin PWK Carb, Stage6 reverse intake manifold, Custom Subframe, Stage6 Vforce3 reed valve, Polini open air Filter, Malossi 2010 Over Range, Polini 2G clutch, Dr Pulley clutch bell, Malossi yellow contra. Aerox wheels. ProTaper bars. Buzzeti side stand. Many more upgrades to come...

2008 Zuma 50
2012 Zuma 50 (sold)
2006 Metropolitan selling/parting out!
2003 Derbi Red Bullet


Fri Dec 16, 2016 9:18 pm
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Joined: Sat Jun 04, 2016 4:10 am
Posts: 67
Post Re: Storz 2005 Bws Build
Spaz12 wrote:


Brian, I'm going to have to politely disagree with you and say that on modified Zuma's, they do make a difference.

I'd say use yours for now and save up for the Over Range, because there's no sense in buying just a quality torque driver when you can buy the entire setup for just a little more money.


I'm not gonna argue, I'm no expert. That was just what most people told me. I'll probably buy the Malossi Over Range kit because I'm constantly pushing the top speed. I stayed away from it because I didn't want to lose the E start, but now I don't really care. My other three bikes are all kick start.

Your recommendation for the Delta clutch is dead on. Very easily tunable and hooks up good. Only took a couple of hours and a few beers to get it dialed in. I buy all my Malossi parts at ScooterPartsCo. Best prices and $7.99 shipping. I also bought the extra spring kit to tune the clutch and a new Yamaha belt to replace the Malossi one that I shredded and turned to dust. :mad:

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2004 Zuma 70cc Malossi kit Leo Vince TT pipe Arreche 19mm carb Uni pod filter Malossi Variator and Delta Clutch Cylinder mildly ported and set up by http://www.WilsonPerformance.net


Sat Dec 17, 2016 6:35 am
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Joined: Tue Nov 15, 2016 3:43 pm
Posts: 70
scooters and mods: 2005 Bws Dual headlite mod1989 zuma with 70cc kit,up jetted carb,dopler air box custom exhaust made outta stock one.
Post Re: Storz 2005 Bws Build
Good to know thanks spaz :cheers:

_________________
2005 BWS (Blue Bandito)
- 70cc Athena bbk (Sport)
- stock carb,85Mj snorkel removed
- stock clutch
- ncy adjustable td.
- malossi white torque spring
- malossi yellow clutch springs
- michelin bopper tires
- dual headlight mod
- tun'R rear shock

1989 Zuma (Red Dragon)
- 70cc Hebo bbk
- Doppler air box stock carb


Sat Dec 17, 2016 3:33 pm
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Joined: Fri Feb 15, 2013 7:55 pm
Posts: 1509
Location: Las Vegas, NV
Post Re: Storz 2005 Bws Build
No problems. How's it coming along?

_________________
(Unfinished)2005 Zuma 50 W/ Aerox LC motor
Malossi MHR Big Bore 77 LC, Malossi RHQ crank, Roost 86 pipe, 28mm Keihin PWK Carb, Stage6 reverse intake manifold, Custom Subframe, Stage6 Vforce3 reed valve, Polini open air Filter, Malossi 2010 Over Range, Polini 2G clutch, Dr Pulley clutch bell, Malossi yellow contra. Aerox wheels. ProTaper bars. Buzzeti side stand. Many more upgrades to come...

2008 Zuma 50
2012 Zuma 50 (sold)
2006 Metropolitan selling/parting out!
2003 Derbi Red Bullet


Wed Dec 21, 2016 10:21 pm
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Scooterologist
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Joined: Tue Nov 15, 2016 3:43 pm
Posts: 70
scooters and mods: 2005 Bws Dual headlite mod1989 zuma with 70cc kit,up jetted carb,dopler air box custom exhaust made outta stock one.
Post Re: Storz 2005 Bws Build
Tomorrow is my last day at work till January6 so ill get to start taking it apart and cleaning everything up very soon!! Im gonna pick up my wrist pin and my reed block gasket today after work. Ill have my in laws in town for the holidays but i think ill still have time to get at it (plus it'll give me time to hide in the garage a bit then to :q: ) As soon as i start to take it apart ill start posting pictures.

:cheers:

_________________
2005 BWS (Blue Bandito)
- 70cc Athena bbk (Sport)
- stock carb,85Mj snorkel removed
- stock clutch
- ncy adjustable td.
- malossi white torque spring
- malossi yellow clutch springs
- michelin bopper tires
- dual headlight mod
- tun'R rear shock

1989 Zuma (Red Dragon)
- 70cc Hebo bbk
- Doppler air box stock carb


Thu Dec 22, 2016 8:07 am
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Joined: Fri Feb 15, 2013 7:55 pm
Posts: 1509
Location: Las Vegas, NV
Post Re: Storz 2005 Bws Build
This site needs the little smiley eating popcorn, which means I'm just chillin waitin for the show to begin :)
Needs a "like" button too.

_________________
(Unfinished)2005 Zuma 50 W/ Aerox LC motor
Malossi MHR Big Bore 77 LC, Malossi RHQ crank, Roost 86 pipe, 28mm Keihin PWK Carb, Stage6 reverse intake manifold, Custom Subframe, Stage6 Vforce3 reed valve, Polini open air Filter, Malossi 2010 Over Range, Polini 2G clutch, Dr Pulley clutch bell, Malossi yellow contra. Aerox wheels. ProTaper bars. Buzzeti side stand. Many more upgrades to come...

2008 Zuma 50
2012 Zuma 50 (sold)
2006 Metropolitan selling/parting out!
2003 Derbi Red Bullet


Thu Dec 22, 2016 11:44 pm
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Scooterologist
User avatar

Joined: Tue Nov 15, 2016 3:43 pm
Posts: 70
scooters and mods: 2005 Bws Dual headlite mod1989 zuma with 70cc kit,up jetted carb,dopler air box custom exhaust made outta stock one.
Post Re: Storz 2005 Bws Build
Well Here We GO!!! Took it mostly apart today in about an hour :q: :q: :q:
everything was in pretty good shape internally, rings,piston and cylinder all in pretty good condition for 25,000kms... stripped a screw or 2 taking it apart but besides that it came apart pretty easily

http://imgur.com/a/Tp8Ip


:toot:

_________________
2005 BWS (Blue Bandito)
- 70cc Athena bbk (Sport)
- stock carb,85Mj snorkel removed
- stock clutch
- ncy adjustable td.
- malossi white torque spring
- malossi yellow clutch springs
- michelin bopper tires
- dual headlight mod
- tun'R rear shock

1989 Zuma (Red Dragon)
- 70cc Hebo bbk
- Doppler air box stock carb


Sat Dec 24, 2016 3:35 pm
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Scooterologist
User avatar

Joined: Tue Nov 15, 2016 3:43 pm
Posts: 70
scooters and mods: 2005 Bws Dual headlite mod1989 zuma with 70cc kit,up jetted carb,dopler air box custom exhaust made outta stock one.
Post Re: Storz 2005 Bws Build
i can't believe how much yamaha restricts the exhaust port on the stock 50 cylinder :wth:

_________________
2005 BWS (Blue Bandito)
- 70cc Athena bbk (Sport)
- stock carb,85Mj snorkel removed
- stock clutch
- ncy adjustable td.
- malossi white torque spring
- malossi yellow clutch springs
- michelin bopper tires
- dual headlight mod
- tun'R rear shock

1989 Zuma (Red Dragon)
- 70cc Hebo bbk
- Doppler air box stock carb


Sat Dec 24, 2016 4:25 pm
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Joined: Fri Feb 15, 2013 7:55 pm
Posts: 1509
Location: Las Vegas, NV
Post Re: Storz 2005 Bws Build
ScooterStorz wrote:
i can't believe how much yamaha restricts the exhaust port on the stock 50 cylinder :wth:


It's crazy, huh? Brent over at 49cc took one of those stock cylinders and opened up the ex port, but it didn't any noticeable difference.

Have you gotten the motor back together yet?

_________________
(Unfinished)2005 Zuma 50 W/ Aerox LC motor
Malossi MHR Big Bore 77 LC, Malossi RHQ crank, Roost 86 pipe, 28mm Keihin PWK Carb, Stage6 reverse intake manifold, Custom Subframe, Stage6 Vforce3 reed valve, Polini open air Filter, Malossi 2010 Over Range, Polini 2G clutch, Dr Pulley clutch bell, Malossi yellow contra. Aerox wheels. ProTaper bars. Buzzeti side stand. Many more upgrades to come...

2008 Zuma 50
2012 Zuma 50 (sold)
2006 Metropolitan selling/parting out!
2003 Derbi Red Bullet


Wed Dec 28, 2016 2:32 am
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Scooterologist
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Joined: Tue Nov 15, 2016 3:43 pm
Posts: 70
scooters and mods: 2005 Bws Dual headlite mod1989 zuma with 70cc kit,up jetted carb,dopler air box custom exhaust made outta stock one.
Post Re: Storz 2005 Bws Build
Nope haven't got it back together yet been busy with the inlaws.... theyre here for 1 more day, then ill have time to put it back together :q:
That kinda surprises me you think brent woulda gotten some more power outta the stock motor opening up the stock exhaust port.... those guys at yamaha know best i guess

Ill post picks as it goes back together.... :q:

_________________
2005 BWS (Blue Bandito)
- 70cc Athena bbk (Sport)
- stock carb,85Mj snorkel removed
- stock clutch
- ncy adjustable td.
- malossi white torque spring
- malossi yellow clutch springs
- michelin bopper tires
- dual headlight mod
- tun'R rear shock

1989 Zuma (Red Dragon)
- 70cc Hebo bbk
- Doppler air box stock carb


Wed Dec 28, 2016 12:45 pm
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Joined: Wed Mar 25, 2015 11:44 pm
Posts: 124
Location: East Bay CA
Post Re: Storz 2005 Bws Build
:chaps: :slick:

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1990 Yamaha Jog CG50-CW50 swap
1992 Yamaha Jog CY50-stock
2000 Honda Elite SR50-72cc Corsa, Arrow, OKO24, Polini vari, 8.4:1
PocketChangeScooterClub
1995 Suzuki Intruder VS800
2014 Yamaha FZ-09


Wed Dec 28, 2016 10:52 pm
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Scooterologist
User avatar

Joined: Tue Nov 15, 2016 3:43 pm
Posts: 70
scooters and mods: 2005 Bws Dual headlite mod1989 zuma with 70cc kit,up jetted carb,dopler air box custom exhaust made outta stock one.
Post Re: Storz 2005 Bws Build
Well i got it all put back together and i go to kick it over.........And my kickstarter crapped the bed first kick :doh: doesn't engage 3/4 of the way and isn't coming back up.... grrrrrrr
I guess thats what i get for never servicing anything with my kickstart in 25,000k.....

_________________
2005 BWS (Blue Bandito)
- 70cc Athena bbk (Sport)
- stock carb,85Mj snorkel removed
- stock clutch
- ncy adjustable td.
- malossi white torque spring
- malossi yellow clutch springs
- michelin bopper tires
- dual headlight mod
- tun'R rear shock

1989 Zuma (Red Dragon)
- 70cc Hebo bbk
- Doppler air box stock carb


Mon Jan 02, 2017 12:22 pm
Profile
Scooterologist
User avatar

Joined: Tue Nov 15, 2016 3:43 pm
Posts: 70
scooters and mods: 2005 Bws Dual headlite mod1989 zuma with 70cc kit,up jetted carb,dopler air box custom exhaust made outta stock one.
Post Re: Storz 2005 Bws Build
Well that was a very easy fix!! kick starter works better then ever..... The bike fired up 4th kick seems to run well, was just about to do a couple plug chops and relized the guy at the motor cycle shop gave me the wrong plugs!!!! Grrrrrr i said i wanted 8s and he gave me 7s!!!! :doh: Guess I'm waiting till i get some more plugs before i do any more....

to be continued....... again

_________________
2005 BWS (Blue Bandito)
- 70cc Athena bbk (Sport)
- stock carb,85Mj snorkel removed
- stock clutch
- ncy adjustable td.
- malossi white torque spring
- malossi yellow clutch springs
- michelin bopper tires
- dual headlight mod
- tun'R rear shock

1989 Zuma (Red Dragon)
- 70cc Hebo bbk
- Doppler air box stock carb


Mon Jan 02, 2017 1:47 pm
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Joined: Fri Feb 15, 2013 7:55 pm
Posts: 1509
Location: Las Vegas, NV
Post Re: Storz 2005 Bws Build
Dammit man, I hate when people give me the wrong parts!
The big bore is a huge difference though, isn't it?

_________________
(Unfinished)2005 Zuma 50 W/ Aerox LC motor
Malossi MHR Big Bore 77 LC, Malossi RHQ crank, Roost 86 pipe, 28mm Keihin PWK Carb, Stage6 reverse intake manifold, Custom Subframe, Stage6 Vforce3 reed valve, Polini open air Filter, Malossi 2010 Over Range, Polini 2G clutch, Dr Pulley clutch bell, Malossi yellow contra. Aerox wheels. ProTaper bars. Buzzeti side stand. Many more upgrades to come...

2008 Zuma 50
2012 Zuma 50 (sold)
2006 Metropolitan selling/parting out!
2003 Derbi Red Bullet


Mon Jan 02, 2017 5:21 pm
Profile
Scooterologist
User avatar

Joined: Tue Nov 15, 2016 3:43 pm
Posts: 70
scooters and mods: 2005 Bws Dual headlite mod1989 zuma with 70cc kit,up jetted carb,dopler air box custom exhaust made outta stock one.
Post Re: Storz 2005 Bws Build
Yeah i didn't really get a chance to really open it up much, i drove it down my street once pulled the plug and noticed it was the wrong plug it did seem to run pretty well, i might have to play around with the carb a bit all i did was put the 85main in...
What a difference cleaning and greasing the kickstart made though i didn't realize how crapy it was working :wth:

_________________
2005 BWS (Blue Bandito)
- 70cc Athena bbk (Sport)
- stock carb,85Mj snorkel removed
- stock clutch
- ncy adjustable td.
- malossi white torque spring
- malossi yellow clutch springs
- michelin bopper tires
- dual headlight mod
- tun'R rear shock

1989 Zuma (Red Dragon)
- 70cc Hebo bbk
- Doppler air box stock carb


Tue Jan 03, 2017 3:55 pm
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